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I'm going to post what I did for anyone else who is dealing with the same issue. Here's the ball valve I bought: : Horiznext npt 1/2 homebrew ball valve kit stainless steel weldless bulkhead for Home Brewing Kettle : Industrial & ScientificĪfter 5 or so attempts this afternoon (and 4 or 5 last night) I finally got it to sit for 3 hours with no leaks.
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I tried loading up on teflon tape but no luck, and the rubber washers that came with the ball valve do not seem sized correct for the ball valve parts or cooler. I'm using the rubber washer that comes with the cooler in the inside, but I think the problem is getting a seal through the middle of the rubber washer (the outlet hole). Has anyone recently built a mash tun out of a 5 or 10 gallon home depot cooler that can give me some pointers? I read some threads that discuss home depot making the spigot hole larger which may prevent a lot of the ball valves out there from getting a tight seal. Mind you, it's a drop maybe once every 3 minutes or so, but it's not water tight. I am on my 3rd water leak test and I cannot get it to not leak. I went with a 10 gallon home depot cooler and a ball valve that was linked in a youtube video showing how easy it was to build a mash tun. Around 5 years ago I started extract brewing and decided to go full grain.